Fluid acts as the figurative lifeblood for modern industry. From the hydraulic systems powering construction equipment to the precise coolant lines in medical devices, custom fluid transfer solutions make the impossible possible.

When standard components fall short, engineers turn to specialized designs that meet exact specifications. But how do you transform a fluid transfer challenge into a reliable, high-performance solution? At RB Royal, we’ve spent over 80 years perfecting this craft, developing a five-step approach that consistently delivers exceptional results across multiple industries.

Today, we’re exploring those essential steps to building custom fluid transfer solutions in greater detail.

Step 1: Collaborative Consultation and Requirements Analysis

Every successful custom fluid transfer solution begins with a thorough understanding of your specific application needs. Our engineering team works directly with your technical staff to document critical requirements including:

Operating pressures and temperature ranges
Space constraints and installation environment
Flow rate requirements and pressure drop limitations
Compatibility with transferred fluids
Industry-specific regulations and standards
Lifecycle expectations and maintenance considerations

This collaborative approach ensures that we fully understand your challenges before beginning the design process, setting the foundation for success throughout the project lifecycle.

Step 2: Engineering Design and Prototyping

Once requirements are established, our multi-disciplined engineering team applies our “Design-ufacturing” methodology — a unique approach that considers manufacturing implications from the earliest design stages. Using the latest design software, including Solidworks CAD and Basic Simulation, we develop conceptual solutions that balance performance with manufacturability.

This stage often includes:

3D modeling and virtual testing
Material selection recommendations
Connection and fitting specifications
Design reviews with your team to ensure alignment

By involving manufacturing expertise during design, we identify potential production challenges early when modifications are easier and less costly to implement.

Step 3: Rapid Prototyping and Validation

Before moving to full production, we validate designs through functional prototyping. Our fully equipped development area allows for real-time project elaboration to verify form, fit, and function. This critical step provides:

Physical proof of concept
Opportunity for design refinement
Performance testing under actual operating conditions
Validation of assembly and installation processes

Prototyping minimizes risk and confirms that your custom fluid transfer solution will meet performance requirements before committing to full production.

Step 4: Precision Manufacturing with Quality Integration

With validated designs in hand, we move to our flexible, cellular manufacturing floor where quality is integrated at every step. Our production capabilities include:

Custom tube and hose fabrication
Brazing and welding
Machining and end forming
Assembly and kitting

Automation plays a significant role in ensuring precision and consistency, with 20+ cobots and robotic welding systems maintaining tight tolerances throughout production. Unlike manufacturers who rely on quality checks only at the end of the process, we implement quality controls at every step to ensure consistent results.

Step 5: Testing and Continuous Improvement

Before delivery, every custom fluid transfer solution undergoes thorough testing and documentation. Our in-house testing capabilities include pressure testing, flow verification, and dimensional verification. This comprehensive approach ensures that your components will perform as expected when installed.

Complete documentation packages provide traceability and verification that all specified requirements have been met, giving you confidence in the quality and reliability of your custom fluid transfer solutions.

Why Trust RB Royal for Your Custom Fluid Transfer Solutions

As an ISO 9001:2015 and ISO 14001:2015 certified manufacturer, we’ve built our reputation on delivering high-quality custom fluid transfer solutions that solve complex challenges across industries. Our vertical integration and comprehensive capabilities enable us to control quality throughout the entire development and manufacturing process.

When you’re ready to develop custom fluid transfer solutions that deliver exceptional performance and reliability, contact our team to experience the RB Royal difference.

5 Steps for Building Custom Fluid Transfer Solutions