A Guide to Achieving Quality Custom Hose Assemblies
No matter the industry or design, there is no shortcut for quality custom hose assembly. Custom is what RB Royal does best. For over 80 years, we’ve served the unique needs of projects for various industries with strict specifications.
There are no shortcuts when it comes time to designing, developing, producing, and sending out a product. Especially one that’s customized for a specific job.
We’ll explain our process for custom hose assemblies, applications of custom hoses, industries served, and some key qualifications that ensure the product is held to the highest standard.
What are Custom Hose Assemblies?
Custom hose assemblies are tailored to specific needs and applications. The process involves selecting the appropriate hose, fittings, and other components like protective sleeves, and assembling them to precise specifications. Custom hose assemblies are often used in hydraulics, industrial systems, air conditioning, and air compressors, where standard hoses don’t offer the required fit, performance, or safety.
Knowing Your Materials
Different materials can be used for different applications. It all depends on what the part is being used for — only then can the right material selection occur.
Common metal materials include steel, aluminium, and titanium. While metal materials cost more, they are going to last longer than plastic and can withstand high amounts of pressure, making it a practical choice for any type of underground function such as a water management system or a sewage system.
For a more cost-effective material, there are a multitude of plastic options available. Materials like thermoplastics, polyethylene or polyvinyl chloride can be used for a lower-pressure application, for example, a hose that comes with a wet/dry vacuum cleaner.
Assembly Process and Certifications
Arguably, the most important part of the assembly process is knowing your measurements. Having exact measurements for the custom order and knowing those measurements ensures that production will be as smooth as possible.
While many standard-sized hoses and other components have a set timeline, it’s important to note that no two customized assemblies will take the same amount of time. These are customized parts, tailor-made for a given customer’s specifications and needs. While there’s no definitive time parameter on how long it takes to make a custom order, given all of the moving parts, RB Royal keeps you informed of every step of the production process.
RB Royal offers a comprehensive plan prior to assembly. Design-ufacturing is our process of working with the customer, starting with a custom design best suited to a specific need. From there, the design goes into the production run and is followed exactly as planned by the customer.
It’s important to look for key certifications and a strong history from your manufacturer. RB Royal has been ISO 9001 certified continuously for nearly 30 years. Quality is central to what we do. Another key certification to look for is ISO 14001. This is a certification earned based on environmental management systems. An ISO 14001 certification highlights a manufacturer’s ability and determination to eliminate waste.
Things to Remember
Custom hoses are going to require custom fittings so that everything is secured and fits properly. The last thing a customer wants is wrong- sized fittings causing a project to lag.
Using one turnkey manufacturer minimizes any miscommunication with measurements, requirements, material selection, product volume, and shipping information.
Why Partner with RB Royal for Custom Hose Assemblies
RB Royal has been an industry leader for over 80 years and serves as a trusted, reliable manufacturer.
As an ISO 1900 and ISO 14001 certified company for nearly 30 years, the quality of our work speaks for itself. If custom hose assemblies are in your future, connect with us today to learn more about what we can do for you. While custom products are our specialty, learn more about our other capabilities to further any project.