Custom fluid transfer solution components can benefit from numerous value-added services that enhance part performance, complete assembly, and provide final aesthetic touches.

Robotic welding operations are one of the more common services performed on fluid transfer components. From improved quality to faster turnaround times and more, RB Royal details these benefits and how to take advantage of robotic welding services for your next project.

Improved Quality and Better Leak Sealage

With the human element removed, one of the largest and most prevalent benefits of robotic welding is the noted improvement in quality. In robotic welding, the torch angle, travel speed, and overall parameters are consistent. This creates uniform weld beads on all types of fluid transfer components, like fittings and tube manifolds.

The increase in consistency and accuracy also drastically reduces the risk of defects that cause leaks, such as undercuts, porosity, and a lack of fusion. As the risk of leak defects is minimized, components that have benefited from robotic welding services have an extended service life and require fewer maintenance checks.

Differences in Lead Times, Throughput, and More

Robotic welding runs on automatic programming, which means production can occur 24/7 if necessary. Unless there is a need for maintenance, production and turnaround times are much faster compared to traditional manual welding.

For scheduled and cycled welding programs, once those have settled into an expected pace, welding operations can be even quicker than a one-off service, as the manufacturer knows your project size and how long it can take.

Cost-Effectiveness

One of the key benefits of robotic welding is its cost-effectiveness as a result of minimal material waste, automation, and the drastic reduction in rework. Automation also keeps overtime costs for manufacturers in check, which directly impacts customers.

Better Safety Measures

Welding, especially over a long period of time or over large projects, is a dangerous operation that requires all safety measures to be followed properly. With robotic welding, enhanced safety measures are already in place, with the human element largely removed. Additionally, operators feature less exposure to UV light, fumes, and strain. As safety measures improve, traceability on projects also improves as operators are more available for record keeping of the project before, during, and after the weld run.

Material Integrity

Robotic welding operations maintain heat more consistently compared to manual welding services, and as a result, there is more consistent material integrity throughout parts that undergo robotic welding. With more material integrity, there is less chance of defects such as distortion and uneven material wear.

Attention to Tight Spaces

Robotic welding differs from manual welding in many aspects, including the ability to reach tight spaces on the most intricate fluid transfer components. This is achievable because robotic welding machines feature multiple joints that allow them to move into a position where human welders can’t.

Additionally, the torch itself is more slim and compact, allowing for the machine to weld pieces in narrow gaps.

Brazing vs Welding Comparison

When specifically looking at options for tube value added services, robotic welding has the upper hand against both manual welding and tube brazing. Beyond the other benefits previously mentioned, robotic welding allows for welding on thin-walled tubes without the risk of burn through while still offering the same strength found in welding components.

Fillerless Welding Capabilities

Unlike traditional welding where an external filler is used such as a wire or a rod, robotic welding relies on fillerless welding capabilities where there isn’t a need for an external material filler is needed to melt the base of the component.

Unlock More Benefits of Robotic Welding and Partner With RB Royal Today

RB Royal is an industry-leading turnkey fluid transfer system components manufacturer delivering custom solutions for OEMs and other customers around the country. Our numerous capabilities in manufacturing and value-added services have allowed us to be one of the most trusted manufacturing companies in our space.

Robotic welding is an everyday operation in our Fond du Lac, Wisconsin, facility, where skilled technicians and state-of-the-art equipment provide better accuracy, quicker turnaround times, and improved quality.

Contact our team today, and we’ll set up an initial consultation to review every aspect of your project.

Detailing the Benefits of Robotic Welding for Custom Fluid Transfer Solution Components